Description

1、Technical indicators and parameters.

There are several configurations of this series. Users can select different print widths, accuracies and color matching according to the production requirements. The machine is equipped with standard Ethernet and WIFI data interfaces to achieve network management, remote operation and maintenance.

2.Technical Characteristics and Product Features

Digital inkjet technology: a flexible printing solution without plates

The non-woven bag digital printing machine adopts single inkjet technology and UV curing method for on-demand plate-free printing. Digital printing does not require a screen or a printing cylinder as is the case with traditional screen printing or flexographic printing. Design files are sent from the computer to the machine for output, and switching versions takes only a few minutes. This is the basic cure for the problems of long plate-making cycles and high replacement costs in traditional printing.

The machine is technically equipped with the industrial grade piezoelectric nozzle system that can eject ink droplets by the deformation of piezoelectric ceramics. In single-pass mode, the nozzle is stationary, and the printing material only needs to pass through the nozzle once on the conveyor belt to achieve full-color printing. The model has a printing speed 5-10 times faster than the traditional reciprocating printers. Model width is 1.8m and can produce over 10,000 square meters per day.

Printing accuracy, QR code support: reliable information storage medium

One of the main technical specifications of this machine is resolution. Basic configuration is 600dpi resolution, while high-end models are 1200dpi x 1200dpi. The ultra-high definition mode, 1200 dpi x 600 dpi, can reach the highest resolution of 2400 dpi. High resolution means that graphics and text have sharp edges, which is especially important if you want to reproduce fine details accurately, such as QR codes and bar codes.

Successful scanning of QR codes depends directly on how accurately they are printed. The industrial nozzle system can work with very small ink droplets ranging from 3.5pL to 7pL, which can effectively display high-density black and white modules with a scanning recognition rate of more than 99% in a coding area of just 5mm * 5mm. This machine can also be used in business scenarios, such as product traceability, digital marketing, and membership points, and can generate and print anti-counterfeiting codes in batches.

Color system and material compatibility

The machine is standard-equipped with a four colour CMYK ink system for colour reproduction. Special color extensions and white ink are available as options. The 5-color CMYKW setup gives you the possibility to print on dark or transparent materials with a white background and overlay. This makes the pattern bright and saturated. UV ink has a large color gamut, gradient transition and high restoration image effect.

The machines have a high flexibility thanks to the UV-curing mechanism and can be compatible with different materials. The cured ink creates a very adhesive coating regardless of the ink absorption properties of the material. It provides stable printing on smooth surfaces such as plastic films, laser films, aluminum foil films, etc., which are difficult to adhere to with conventional water-based inks. We provide white cardboard bags, non-woven bags, burlap bags, pearl film bubble bags, laser film bags, takeaway insulation bags and more than 10 kinds of products.

Intelligent coding system and quality control

This machine supports full VDP function and import data in database formats such as TXT, EXCEL, CSV etc. It can automatically generate and print barcode, QR code, anti-counterfeiting code, custom number, text, serial number and so on in batch. Dynamic databases to achieve secondary development and the integration of enterprise ERP, MES and other systems, to achieve automatic loading and printing of order level data.

This machine features a built-in quality control read/write detection function. Each time a label is printed, the detection system automatically scans the code area and compares the code with the expected data. An automatic rejection device rejects the non-conforming labels which have unusable or hard to identify codes into the waste bin. In case of an absent code, a new code will be automatically generated and reprinted according to preset rules to ensure accurate and traceable coding for each finished product.

Mechanical Design & Reliability

The machine adopts integrated steel frame and accurate transmission mechanism. The machine has a dimension of 6050mm (length) x 1150mm (width) x 2000mm (height) and its net weight is 1500kg. It suppresses vibration effectively during high-speed operation and maintains printing accuracy for a long time. The feeding system is equipped with an automatic deviation correction device, which can monitor and correct the material path in real time, and adopts a pressure strip design to avoid material displacement. The electrical system is powered from a 220V power supply. 12KW total power. 50/60HZ dual frequency input, it can adapt to power supply standards in different countries and regions.

3、Typical application scenarios

Custom Eco-Friendly Shopping Bags & Takeaway Packaging

Plastic is being banned around the world. In the United States, California has already introduced a charge of 0.1 to 0.5 dollars on plastic shopping bags, and the European Union wants to ban 90% of single-use plastics by 2026. In this policy environment, demand for reusable non-woven bags continues to grow. The global non woven bag market was valued at 3.945 Billion US dollars in 2023 and is projected to reach 6.486 Billion US dollars by 2030, growing at a CAGR of 7.5%.

This machine is used for printing of medium to high output non-woven shopping bags. The single channel inkjet technology and printing speed of 40-60 pieces per minute can produce tens of thousands of bags per day. Composite products such as takeaway insulated bags and aluminum foil bags use UV ink and are printed with strong adhesion on smooth surfaces such as aluminum foil and pearl film , and have waterproof , wear-resistant and weather resistant properties that meet commercial standards. Each machine monthly production can meet the daily printing demand of small and medium-sized bag making companies, and greatly shorten the order delivery cycle.

Special Edition & Custom Printing

In retail promotions, exhibition gifts, brand events and other fields, the demand for small batch diversified customization is growing rapidly. For small batch orders under 500 pieces, the unit printing cost is 30%-50% higher than digital printing with traditional plate making methods. In this type of machine, the lack of plate printing makes the unit price of small batch printing similar to that of mass production, and brands can order and replenish as needed, avoiding inventory surpluses.

In fact, retail brands can conceive and produce new non-woven bags for promotional activities in no time. The entire process from final design to product delivery is 24 hours. Brands can print QR codes on bags to attract consumers to scan and participate in online activities, or customize personalized shopping bags with exclusive numbers or names for membership systems to enhance brand loyalty and customer experience.  This machine can dynamically print delivery information and brand logos according to order data for e-commerce sellers, achieving the full chain brand exposure from product to packaging.

Smart Coding Anti-counterfeiting, Traceability and Digital Marketing

Unlike traditional printing machines, this one can process information. Via the database interface, it can continue to print product labels with unique identification codes and assign an independent QR code or RFID information to each non-woven bag.

For anti-counterfeiting purposes companies can design a set of anti-counterfeiting codes for each batch of bags. The QR code is scanned by consumers on the bag to verify authenticity and view production and distribution batch information. For example, brands can put promotional QR codes on packaging bags for consumers to scan and enter a lottery or receive coupons, therefore creating a direct link between offline packaging and online marketing. two. Some European and American markets have begun to establish digital product passport systems for export-oriented enterprises, and the packaging must contain traceable identification information. Printing equipment with coding function is needed for compliant production.

Each bag can be accurately encoded thanks to its unique built-in read-write detection and automatic rejection system. Factory products are 100% conforming because the system automatically detects and replaces wrong or missing code. This ability to control quality is especially important for industries such as food packaging, pharmaceutical packaging and others that require high accuracy of information.